Artificial turf is one of the most popular surfaces for lawns these days. It is relatively easy to maintain and is not susceptible to the mowing or watering problems a natural yard faces.
One of the main reasons for its popularity is that it doesn’t need fertilizers and pesticides. It is a popular and effective way to create a lush green lawn area in your home.
But do you have any idea how does artificial turf is built?
This blog will take a closer look at how artificial turf is made.
What is Artificial Turf?
Artificial Turf is a new product that can create an artificial playing surface on any terrain. It is made up of synthetic grass and rubber infill embedded in a particular base layer.
Artificial Turf is the perfect solution for people with limited space for a traditional lawn or who want to change things. It can also be used indoors, such as in the living room or kids’ playroom. The product has been designed with durability and longevity in mind, so it will last for years without being replaced. Chemstrand Company manufactured this product back in the early 1960s and was later renamed Monsanto Textiles Company. Every company in the industry has progressed over time, which is no exception. Artificial Turf that looks natural and lasts longer is becoming more popular.
They were inspired by the need for more sustainable solutions and the need to replace traditional turf fields that require too much maintenance.
Where the Artificial Turf is made of?
Artificial grass comprises several different materials, such as nylon, polypropylene, polyethylene, and other chemicals.
The color and preservatives in these artificial grass blades come from the ingredients.
Artificial turf is made from synthetics that have different properties. These materials can be polyester, latex, or polyethylene.
How this Artificial Turf is Made?
Artificial turf is a type of artificial grass similar to that of a regular carpet.
It was developed in the 1960s and had highly similar production processes to the carpets found throughout the world.
Some components of the process may be familiar to anyone experienced with the manufacturing process of fibers used in textiles, such as yarn.
The following steps below are the stage for making the artificial turf in the factory.
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Melting Process
The manufacturing process of nylon products begins with melting samples and mixing them with other chemicals. For color and preservative properties, additives are also added.
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Shaping Process
After the melting process, the melted pellets are then extruded and shaped like individual strands. They are then pulled and stretched so that they become strengthened.
Afterward, the spools are rolled, so the strands come together to make a yarn.
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Sewing Process
After the yarns are made, they are taken to a tufting machine. It sews the fibers onto a loop of mesh material to create even rows of curls. The coils are then cut to appear similar to blades of grass.
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Backing and Quality Testing
The backing material is bonded to the mesh tufted with yarn. Then, pins penetrate the turf backing to make it porous for water drainage.
For quality control, stress tests are performed on the turf. It’s ready to implement the turf once it’s been approved.
Closing Note
Artificial Turf is something we contact every day, but how is it made? We share this fun fact on our blog today! It’s a great place to start if you purchase Artificial Turf. Layering materials make Artificial Turf together to create a surface that looks and feels like natural grass. This surface can be used for various purposes, such as in sports fields or playgrounds. It is essential to understand how artificial Turf is made to maintain it properly and keep it looking great for years to come.
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turffactorydirect.com/2019/07/30/how-artificial-turf-is-made/
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